ZF 5HP transmission

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Template:Short description

Template:For

Template:Infobox automobile

5HP is ZF Friedrichshafen AG's trademark name for its 5-speed automatic transmission models (5-speed transmission with Hydraulic converter and Planetary gearsets) for longitudinal engine applications, designed and built by ZF's subsidiary in Saarbrücken.

Key data

Gear ratiosTemplate:Efn
Model First
Deliv-
ery
Gear Total Span Avg.
Step
Components Nomenclature
R 1 2 3 4 5 Nomi-
nal
Effec-
tive
Cen-
ter
Total per
GearTemplate:Efn
Gears
Count
Cou-
pling
Gear-
sets
Input Shaft
Diameter
Ravigneaux types 5Template:Efn HTemplate:Efn PTemplate:Efn
5HP 18
5HP 19
1990
1997
Template:Round Template:Round Template:Round Template:Round Template:Round Template:Round Template:Round Template:Round Template:Round Template:Round 3 Gearsets
3 Brakes
4 Clutches
Template:Round 18 mm
19 mm
Simpson types
5HP 30 1992 Template:Round Template:Round Template:Round Template:Round Template:Round Template:Round Template:Round Template:Round Template:Round Template:Round 3  Gearsets
3 Brakes
3 Clutches
Template:Round 30 mm
5HP 24 1996 Template:Round Template:Round Template:Round Template:Round Template:Round Template:Round Template:Round Template:Round Template:Round Template:Round 24 mm
Template:Notelist

1990: 5HP 18 & 1997: 5HP 19
— Ravigneaux planetary gearset types —

History

The Ravigneaux planetary gearset types were ZF's first 5-speed automatic transmission and introduced in 1990. They were produced through 2008 in different versions and were used in a wide range of vehicles. Since the successor model, the 6HP, could be manufactured at a significantly lower cost, most of the gearboxes were replaced shortly after its launch in 2000.

Planetary gearset concept

Improved fuel economy

The main objective in replacing the predecessor model was to improve vehicle fuel economy with extra speeds and a wider gear span to allow the engine speed level to be lowered (downspeeding), which is a decisive factor in improving energy efficiency and thus reducing fuel consumption. In addition, the lower engine speed level improves the noise-vibration-harshness comfort and the exterior noise is reduced.

Increased manufacturing complexity

The 5HP 18 and 19 are a transmission family with purely serial power flow: components were simply added to enable more gears. This makes these transmissions larger, heavier, and more expensive. With 10 main components, progress was unsatisfactory: an obvious transitional solution. It is therefore the last conventionally designed transmission from ZF. All subsequent transmissions from ZF including the 8-speed transmission 8HP require fewer main components.

Planetary gearset concept: manufacturing complexityTemplate:Efn
With
Assessment
Output:
Gear
Ratios
Innovation
ElasticityTemplate:Efn
Δ Output : Δ Input
Input: Main Components
Total Gearsets Brakes Clutches
5HP 18/19
Ref. Object
nO1
nO2
TopicTemplate:Efn nI=nG+
nB+nC
nG1
nG2
nB1
nB2
nC1
nC2
Δ Number nO1−nO2 nI1−nI2 nG1−nG2 nB1−nB2 nC1−nC2
Relative Δ Δ Output
nO1−nO2nO2
nO1−nO2nO2:nI1−nI2nI2
=nO1−nO2nO2·nI2nI1−nI2
Δ Input
nI1−nI2nI2
nG1−nG2nG2 nB1−nB2nB2 nC1−nC2nC2
5HP 18/19
4HP 14/16/18Template:Efn
5Template:Efn
4Template:Efn
ProgressTemplate:Efn 10
7
3Template:Efn
2Template:Efn
3
2
4
3
Δ Number 1 3 1 1 1
Relative Δ Template:Round
14
Template:Font colorTemplate:Efn
14:37=14·73=712
Template:Round
37
Template:Round
12
Template:Round
12
Template:Round
13
5HP 18/19
4HP 20/22/24Template:Efn
5Template:Efn
4Template:Efn
ProgressTemplate:Efn 10
10
3Template:Efn
3
3
4
4
3
Δ Number 1 0 0 -1 1
Relative Δ Template:Round
14
∞Template:Efn
14:010=14·100=100
Template:Round
010
Template:Round
03
Template:Round
−14
Template:Round
13
5HP 18/19
3-SpeedTemplate:Efn
5Template:Efn
3Template:Efn
Market PositionTemplate:Efn 10
7
3Template:Efn
2Template:Efn
3
3
4
2
Δ Number 2 3 1 0 2
Relative Δ Template:Round
23
Template:Font colorTemplate:Efn
23:37=23·73=149
Template:Round
37
Template:Round
12
Template:Round
03
Template:Round
22
Template:Notelist

Quality

Planetary gearset concept: gear ratio qualityTemplate:Efn
In-Depth AnalysisTemplate:Efn
With Assessment
And Torque RatioTemplate:Efn
And Efficiency CalculationTemplate:Efn
Planetary Gearset: TeethTemplate:Efn Count Nomi-
nalTemplate:Efn
Effec-
tiveTemplate:Efn
Cen-
terTemplate:Efn
Ravigneaux Simple Avg.Template:Efn
Model
Type
Version
First Delivery
S1Template:Efn
R1Template:Efn
S2Template:Efn
R2Template:Efn
S3Template:Efn
R3Template:Efn
Brakes
Clutches
Ratio
Span
Gear
StepTemplate:Efn
Gear R 1 2 3 4 5
Gear
RatioTemplate:Efn
iRTemplate:Efn i1Template:Efn i2Template:Efn i3Template:Efn i4Template:Efn i5Template:Efn
StepTemplate:Efn −iRi1Template:Efn i1i1 i1i2Template:Efn i2i3 i3i4 i4i5
Δ StepTemplate:EfnTemplate:Efn i1i2:i2i3 i2i3:i3i4 i3i4:i4i5
Shaft
Speed
i1iR i1i1 i1i2 i1i3 i1i4 i1i5
Δ Shaft
SpeedTemplate:Efn
0−i1iR i1i1−0 i1i2−i1i1 i1i3−i1i2 i1i4−i1i3 i1i5−i1i4
Torque
RatioTemplate:Efn
μRTemplate:Efn μ1Template:Efn μ2Template:Efn μ3Template:Efn μ4Template:Efn μ5Template:Efn
Efficiency
ηnTemplate:Efn
μRiRTemplate:Efn μ1i1Template:Efn μ2i2Template:Efn μ3i3Template:Efn μ4i4Template:Efn μ5i5Template:Efn
5HP 18 Template:Convert
1990
38
34Template:Efn
34
98
32
76
3
4
Template:Round
Template:Round
Template:EfnTemplate:Efn
Template:Round
Template:Font color
Template:Efn
Gear R 1 2 3 4 5
Gear
RatioTemplate:Efn
Template:Font color Template:Round
1,323361
Template:Font color Template:Font color 1.0000
11
Template:Round
4966
Step Template:Font colorTemplate:Efn 1.0000 Template:Font colorTemplate:Efn Template:Font colorTemplate:Efn 1.4067 1.3469
Δ StepTemplate:Efn 1.2901 Template:Font colorTemplate:Efn 1.0444
Speed Template:Font color 1.0000 1.8333 Template:Font color 3.6648 4.9363
Δ Speed Template:Font color 1.0000 0.8333 Template:Font colorTemplate:Efn 1.0596 1.2715
Torque
RatioTemplate:Efn
–3.9903
–3.9378
3.5344
3.4700
1.9581
1.9377
1.3861
1.3758
1.0000 0.7385
0.7366
Efficiency
ηnTemplate:Efn
0.9742
0.9614
0.9644
0.9468
0.9795
0.9693
0.9854
0.9780
1.0000 0.9948
0.9921
5HP 19 Template:Convert
1997
38
34Template:Efn
34
98
32
76
3
4
Template:Round
Template:Round
Template:EfnTemplate:Efn
Template:Round
Template:Font color
Template:Efn
Gear R 1 2 3 4 5
Gear
RatioTemplate:Efn
Template:Font color Template:Round Template:Font color Template:Font color 1.0000 Template:Round
Actuated shift elements
Brake ATemplate:Efn ❶ ❶ ❶
Brake BTemplate:Efn ❶ ❶
Brake CTemplate:Efn ❶ ❶ ❶
Clutch DTemplate:Efn ❶ ❶ ❶ ❶
Clutch ETemplate:Efn ❶
Clutch FTemplate:Efn ❶ ❶
Clutch GTemplate:Efn ❶ ❶ ❶
Geometric ratios: speed conversion
Gear
RatioTemplate:Efn
R & 1
OrdinaryTemplate:Efn
Elementary
NotedTemplate:Efn
iR=−R2(S3+R3)S2R3 i1=R1R2(S3+R3)S1S2R3
iR=−R2S2(1+S3R3) i1=R1R2S1S2(1+S3R3)
Gear
RatioTemplate:Efn
2 & 3
OrdinaryTemplate:Efn
Elementary
NotedTemplate:Efn
i2=R2(S1+R1)(S3+R3)S1R3(S2+R2) i3=R2(S1+R1)S1(S2+R2)
i2=(1+R1S1)(1+S3R3)1+S2R2 i3=1+R1S11+S2R2
Gear
RatioTemplate:Efn
4 & 5
OrdinaryTemplate:Efn
Elementary
NotedTemplate:Efn
i4=11 i5=R2S2+R2
i5=11+S2R2
Kinetic ratios: torque conversion
Torque
RatioTemplate:Efn
R & 1
μR=−R2S2η0(1+S3R3η0) μ1=R1R2S1S2η032(1+S3R3η0)
Torque
RatioTemplate:Efn
2 & 3
μ2=(1+R1S1η0)(1+S3R3η0)1+S2R2⋅1η0 μ3=1+R1S1η01+S2R2⋅1η0
Torque
RatioTemplate:Efn
4 & 5
μ4=11 μ5=11+S2R2⋅1η0
Template:Notelist

1992: 5HP 30 & 1996: 5HP 24
— Simpson planetary gearset types —

History

The Simpson planetary gearset types were ZF's second 5-speed automatic transmission and introduced in 1992. They were produced through 2000 in different versions and were used in a wide range of vehicles. Since the successor model, the 6HP, could be manufactured at a significantly lower cost, most of the gearboxes were replaced shortly after its launch in 2000.

Planetary gearset concept

Improved fuel economy

The main objective in replacing the predecessor model was to improve vehicle fuel economy with extra speeds and a wider gear span to allow the engine speed level to be lowered (downspeeding), which is a decisive factor in improving energy efficiency and thus reducing fuel consumption. In addition, the lower engine speed level improves the noise-vibration-harshness comfort and the exterior noise is reduced.

Reduced manufacturing complexity

The 5HP 30 and 24 are the first transmission family with combined parallel and serial power flow to prevent these transmission from becoming larger, heavier, and more expensive. In order to avoid a further increase in manufacturing complexity while expanding the number of gear ratios, ZF switched from the conventional design method—in which the planetary gearset concept was limited to a purely serial or in-line power flow—to a more modern design method that utilizes a planetary gearset concept with combined parallel and serial power flow. This was only possible thanks to computer-aided design and has resulted in a globally patented gearset concept. The resulting progress is reflected in a better ratio of the number of gears to the number of components used compared to existing layouts. The 8HP has become the new reference standard (benchmark) for automatic transmissions.

Planetary gearset concept: manufacturing complexityTemplate:Efn
With
Assessment
Output:
Gear
Ratios
Innovation
ElasticityTemplate:Efn
Δ Output : Δ Input
Input: Main Components
Total Gearsets Brakes Clutches
5HP 30/24
Ref. Object
nO1
nO2
TopicTemplate:Efn nI=nG+
nB+nC
nG1
nG2
nB1
nB2
nC1
nC2
Δ Number nO1−nO2 nI1−nI2 nG1−nG2 nB1−nB2 nC1−nC2
Relative Δ Δ Output
nO1−nO2nO2
nO1−nO2nO2:nI1−nI2nI2
=nO1−nO2nO2·nI2nI1−nI2
Δ Input
nI1−nI2nI2
nG1−nG2nG2 nB1−nB2nB2 nC1−nC2nC2
5HP 30/24
4HP 14/16/18Template:Efn
5Template:Efn
4Template:Efn
ProgressTemplate:Efn 9
7
3
2Template:Efn
3
2
3
3
Δ Number 1 2 1 1 0
Relative Δ Template:Round
14
Template:Font colorTemplate:Efn
14:27=14·72=78
Template:Round
27
Template:Round
12
Template:Round
12
Template:Round
03
5HP 30/24
4HP 20/22/24Template:Efn
5Template:Efn
4Template:Efn
ProgressTemplate:Efn 9
10
3
3
3
4
3
3
Δ Number 1 -1 0 -1 0
Relative Δ Template:Round
14
Template:RoundTemplate:Efn
14:−110=14·10−1=10−4
Template:Round
−110
Template:Round
03
Template:Round
−14
Template:Round
03
5HP 30/24
3-SpeedTemplate:Efn
5Template:Efn
3Template:Efn
Market PositionTemplate:Efn 9
7
3
2Template:Efn
3
3
3
2
Δ Number 2 2 1 0 1
Relative Δ Template:Round
23
Template:RoundTemplate:Efn
23:27=23·72=73
Template:Round
27
Template:Round
12
Template:Round
03
Template:Round
12
Template:Notelist

Quality

Planetary gearset concept: gear ratio qualityTemplate:Efn
In-Depth AnalysisTemplate:Efn
With Assessment
And Torque RatioTemplate:Efn
And Efficiency CalculationTemplate:Efn
Planetary Gearset: TeethTemplate:Efn Count Nomi-
nalTemplate:Efn
Effec-
tiveTemplate:Efn
Cen-
terTemplate:Efn
Simpson Simple Avg.Template:Efn
Model
Type
Version
First Delivery
S1Template:Efn
R1Template:Efn
S2Template:Efn
R2Template:Efn
S3Template:Efn
R3Template:Efn
Brakes
Clutches
Ratio
Span
Gear
StepTemplate:Efn
Gear R 1 2 3 4 5
Gear
RatioTemplate:Efn
iRTemplate:Efn i1Template:Efn i2Template:Efn i3Template:Efn i4Template:Efn i5Template:Efn
StepTemplate:Efn −iRi1Template:Efn i1i1 i1i2Template:Efn i2i3 i3i4 i4i5
Δ StepTemplate:EfnTemplate:Efn i1i2:i2i3 i2i3:i3i4 i3i4:i4i5 i4i5:i5i6
Shaft
Speed
i1iR i1i1 i1i2 i1i3 i1i4 i1i5
Δ Shaft
SpeedTemplate:Efn
0−i1iR i1i1−0 i1i2−i1i1 i1i3−i1i2 i1i4−i1i3 i1i5−i1i4
Torque
RatioTemplate:Efn
μRTemplate:Efn μ1Template:Efn μ2Template:Efn μ3Template:Efn μ4Template:Efn μ5Template:Efn
Efficiency
ηnTemplate:Efn
μRiRTemplate:Efn μ1i1Template:Efn μ2i2Template:Efn μ3i3Template:Efn μ4i4Template:Efn μ5i5Template:Efn
5HP 30 Template:Convert
1992
40
100
32
108
38
97
3
3
Template:Round
Template:Round
Template:EfnTemplate:Efn
Template:Round
Template:Font color
Template:Efn
Gear R 1 2 3 4 5
Gear
RatioTemplate:Efn
Template:Round
−7019
Template:Round
13538
Template:Round
17578
Template:Font color Template:Font color Template:Font color
Step 1.0370 1.0000 1.5835 Template:Font colorTemplate:Efn Template:Font colorTemplate:Efn 1.2714
Δ StepTemplate:Efn 1.0904 Template:Font colorTemplate:Efn 1.2151
Speed –0.9643 1.0000 1.5835 2.2995 3.5526 Template:Font color
Δ Speed 0.9643 1.0000 0.5835 0.7161 1.2531 Template:Font colorTemplate:Efn
Torque
RatioTemplate:Efn
–3.5078
–3.4217
3.5016
3.4761
2.2059
2.1870
1.5272
1.5183
1.0000 0.7782
0.7738
Efficiency
ηnTemplate:Efn
0.9521
0.9288
0.9856
0.9784
0.9832
0.9748
0.9885
0.9827
1.0000 0.9894
0.9839
5HP 24 Template:Convert
1996
36
93
32
100
35
90
3
3
Template:Round
Template:Round
Template:EfnTemplate:Efn
Template:Round
Template:Font colorTemplate:Efn
Gear R 1 2 3 4 5
Gear
RatioTemplate:Efn
Template:Font color Template:Round
257
Template:Round
115
Template:Font color Template:Font color Template:Font color
Step Template:Font colorTemplate:Efn 1.0000 1.6234 1.4621 Template:Font colorTemplate:Efn 1.2419
Δ StepTemplate:Efn 1.1103 Template:Font colorTemplate:Efn 1.2094
Speed Template:Font color 1.0000 1.6234 2.3736 3.5714 Template:Font color
Δ Speed Template:Font color 1.0000 0.6234 0.7502 1.1979 Template:Font colorTemplate:Efn
Torque
RatioTemplate:Efn
–3.8985
–3.8025
3.5200
3.4943
2.1630
2.1445
1.4880
1.4795
1.0000 0.7959
0.7918
Efficiency
ηnTemplate:Efn
0.9520
0.9285
0.9856
0.9784
0.9832
0.9748
0.9889
0.9833
1.0000 0.9902
0.9851
Actuated shift elements
Brake ATemplate:Efn ❶ ❶
Brake BTemplate:Efn ❶
Brake CTemplate:Efn ❶ ❶
Clutch DTemplate:Efn ❶ ❶ ❶ ❶
Clutch ETemplate:Efn ❶ ❶
Clutch FTemplate:Efn ❶
Geometric ratios: speed conversion
Gear
RatioTemplate:Efn
R & 2
OrdinaryTemplate:Efn
Elementary
NotedTemplate:Efn
iR=−S2(S1+R1)(S3+R3)S1R2S3 i2=(S2+R2)(S3+R3)S2R3+S3(S2+R2)
iR=−S2R2(1+R1S1)(1+R3S3) i2=111+R3S3+1(1+R2S2)(1+S3R3)
Gear
RatioTemplate:Efn
1 & 5
OrdinaryTemplate:Efn
Elementary
NotedTemplate:Efn
i1=S3+R3S3 i5=S2(S1+R1)(S3+R3)S2(S1+R1)(S3+R3)+S1R2S3
i1=1+R3S3 i5=11+R2S2(1+R1S1)(1+R3S3)
Gear
RatioTemplate:Efn
3 & 4
OrdinaryTemplate:Efn
Elementary
NotedTemplate:Efn
i3=(S1(S2+R2)+R1S2)(S3+R3)S2(S1+R1)(S3+R3)+S1R2S3 i4=11
i3=1111+S1R1+1+R2S21+R1S1+1(1+S2R2(1+R1S1))(1+R3S3)
Kinetic ratios: torque conversion
Torque
RatioTemplate:Efn
R & 1
μR=−S2R2η0(1+R1S1η0)(1+R3S3η0) μ1=1+R3S3η0
Torque
RatioTemplate:Efn
2 & 5
μ2=111+R3S3η0+1(1+R2S2η0)(1+S3R3η0) μ5=11+R2S2⋅1η0(1+R1S1η0)(1+R3S3η0)
Torque
RatioTemplate:Efn
3 & 4
μ3=1111+S1R1⋅1η013+1+R2S2η0121+R1S1⋅1η013+1(1+S2R2η012(1+R1S1η013))(1+R3S3η0) μ4=11
Template:Notelist

Applications

Variants and applications
Model Car ModelTemplate:Efn
1990: 5HP 18 · 1997: 5HP 19 · Ravigneaux planetary gearset types[1]
5HP 18Template:Efn Template:Div col
  • 1992–1993 BMW E32 — 730i M60B30
  • 1992–1995 BMW E34 — 525i M50B25TÜ
  • 1992–1995 BMW E34 — 530i M60B30
  • 1992–1995 BMW E34 — 525tds M51D25
  • 1995–2000 BMW E38 — 725tds M51D25
  • 1994–1996 BMW E38 — 730I M60B30
  • 1993–1996 BMW E36 — M3 S50B30US
  • 1995–1999 BMW E36 — 328i M52B28 - BMW Part No A5S 310Z
  • 1996–1998 BMW E38 — 728i/iL M52B28
  • 1997–1999 BMW E36 — M3 3.2 S52B32
  • 1995–1999 BMW E39 — 523i M52B25
  • 1995–1999 BMW E39 — 528i M52B28
  • 1995–1999 BMW E39 — 525tds M51D25
  • 1991–1999 BMW E36 — 320i

Template:Div col end

5HP 19Template:Efn Template:Div col
  • 2001–2003 BMW E46 — 330Ci M54B30
  • 2001–2003 BMW E46 — 330i M54B30
  • 2000–2003 BMW E46 — 320i M52TUB20/ M54B22
  • 2000– BMW E46 — 323Ci M52TUB25
  • 2000– BMW E46 — 323i M52TUB25
  • 2000– BMW E46 — 328i M52TUB28
  • 2000– BMW E38 — 728i M52TUB28
  • 2001–2003 BMW E46 — 325Ci M54B25
  • 2001–2003 BMW E46 — 325i M54B25
  • 1998–2000 BMW E39 — 520i M52TUB20
  • 1998–2000 BMW E39 — 523i M52TUB25
  • 1998–2000 BMW E39 — 528i M52TUB28
  • 2000–2004 BMW E39 — 520i M54B22
  • 2000–2004 BMW E39 — 525i M54B25
  • 2000–2004 BMW E39 — 530i M54B30
  • 2002–2005 BMW E85 — Z4 (M54 engine)

Template:Div col end

5HP 19FLTemplate:Efn Template:Div col

Template:Div col end

5HP 19FLATemplate:Efn Template:Div col

Template:Div col end

5HP 19HLTemplate:Efn Template:Div col

Template:Div col end

5HP 19HLATemplate:Efn Template:Div col
  • 1999–2003 Porsche 911 Carrera 996 3.6
  • 1999–2003 Porsche 911 Carrera 4S 996 3.6Template:Efn
  • 1997-2004 Porsche Boxster 986 2.5 6-cyl
  • 1997-2004 Porsche Boxster 986 2.7 6-cyl
  • 1997-2004 Porsche Boxster 986 3.2 6-cyl
  • 2005–2008 Porsche Boxster 987 2.7 6-cyl
  • 2005–2008 Porsche Boxster S 987 3.4 6-cyl
  • 2005–2008 Porsche Cayman 987 2.7 6-cyl
  • 2005–2008 Porsche Cayman S 987 3.4 6-cyl

Template:Div col end

1992: 5HP 30 · 1996: 5HP 24 · Simpson planetary gearset types[1]
5HP 30Template:Efn Template:Div col

Template:Div col end

5HP 24Template:Efn Template:Div col

Template:Div col end

5HP 24ATemplate:Efn Template:Div col

Template:Div col end

Template:Notelist

See also

References

Template:Reflist