Mercedes-Benz 9G-Tronic transmission

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Template:Short description Template:Infobox automobile

9G-Tronic is Mercedes-Benz's trademark name for its 9-speed automatic transmission, starting off with the W9A 700 (Wandler-9-Gang-Automatik bis 700 N⋅m Eingangsdrehmoment; converter-9-gear-automatic with Template:Convert maximum input torque; type 725.0[1]) as core model. The transmission was used in the E 350 BlueTEC in 2013 for the first time,[1] and successively replaced both the 7-speed 7G-Tronic (PLUS) transmission and the 5-speed 5G-Tronic transmission. It includes versions for a maximum input torque of Template:Convert.[2]

After the 5G- and 7G-Tronic, this is the 3rd generation of modern automatic transmissions. It is identified internally as NAG3 (New Automatic Gearbox 3rd generation).[3]

The Jatco 9AT transmission is based on the same globally patented gearset concept.

Gear RatiosTemplate:Efn
Template:Diagonal split header R 1 2 3 4 5 6 7 8 9 Total
Span
Span
Center
Avg.
Step
Compo-
nents
W9A All · 2013 Template:Round Template:Round Template:Round Template:Round Template:Round Template:Round Template:Round Template:Round Template:Round Template:Round Template:Round Template:Round Template:Round 4 Gearsets
3 Brakes
3 Clutches
W9A All · 2016 Template:Round Template:Round Template:Round Template:Round Template:Round Template:Round Template:Round Template:Round Template:Round Template:Round Template:Round Template:Round Template:Round
9AT All · 2019 Template:Round Template:Round Template:Round Template:Round Template:Round Template:Round Template:Round Template:Round Template:Round Template:Round Template:Round Template:Round Template:Round
Template:Notelist

Development and production

Development took place at the group's headquarters in Stuttgart-Untertuerkheim.[1] Initially, the transmission was produced only at the Daimler plant not far away in Stuttgart-Hedelfingen.[3] Since April 2016, the transmission has also been produced at Daimler's subsidiary Star Assembly in Sebeș, Romania.[4]

Licensing to Jatco Ltd

ln 2019, the Jatco Ltd, based in Fuji, Shizuoka, Japan, started licensed production for use in Nissan and Infiniti vehicles.[5][6] In this version, input torque is limited to Template:Convert,[7] allowing each of the gearsets 1, 2, and 4 to use only three planetary gears.[8] Slightly modified gear dimensions give it a span of just under 9.1:1.

Specifications

Technical Data
Type 725.0 JR913E
Model W9A 400 W9A 700 W9A 1000 9AT
Input Capacity
Maximum engine power
Maximum engine torque Template:Convert Template:Convert[9] Template:Convert[2] Template:Convert[7]
Maximum shaft speed 1st to 7th: 7,000/min[9]
8th: 5,900/min[9]
9th: 5,000/min[9]
Structure
Torque converter lock-up with torsional + pendulum[9][10][7] · can operate in all 9 forward gears
Torque converter size Template:Convert[7]
Length Overall: Template:Convert to Template:ConvertTemplate:Efn Gearbox only:
Template:Convert[7]
Fluid capacity Template:Convert[9]
WeightTemplate:Efn Template:Convert[9] Template:Convert[7]
Template:Notelist

Torque converter

One main focus was on increasing shift comfort, which is achieved on the one hand by measures in the control system and on the other hand by designing the torque converter accordingly. The hydrodynamic torque converter was largely taken over from the previous 7G-Tronic transmission.

Control system

The 9G-Tronic is fully electronically controlled. The shift elements are controlled via a new type of hydraulic direct control with electromagnetically actuated valves, which enables fast and smooth gear changes. Compared to the previous transmission, which had a hydraulic pilot control, leakage losses have been reduced by 80%.[10]

Oil supply

The transmission is equipped with two oil pumps to ensure an energy-efficient supply of long-life synthetic fuel-economy low-friction oil: a mechanical rotary vane pump with chain drive, which is significantly smaller than its predecessor and located next to the main shaft, and a pump driven by a brushless electric DC motor.[10] The mechanically driven pump is responsible for the basic supply of the transmission, with the flow rate depending on the speed of the drive motor. The additional pump is switched on by the electronic transmission control unit as required. This design enables the lubricating and cooling oil volume flow to be regulated as required and makes the 9G-Tronic start/stop-capable.[1] When the drive motor is at a standstill, the transmission remains ready to start solely due to the supply from the electric auxiliary pump.

Filter elements for the two pumps are integrated in the plastic oil pan.

AMG SpeedShift 9G

AMG SpeedShift TCT 9G

The TCT 9G (Torque Converter Technology) transmission is essentially the 9G-Tronic.

AMG SpeedShift MCT 9G

Mercedes-AMG developed the MCT 9G (Multi Clutch Technology) transmission. It was first introduced in the Mercedes-AMG E 63 4Matic+.

The MCT transmission is essentially the 9G-Tronic with a start-off wet clutch (NAK for German Nass-Anfahrkupplung) replacing the torque converter. This saves weight and optimises the response to the accelerator pedal input. It is a computer-controlled double-clutching.[11] The MCT acronym refers to this multiple-plate clutch. Its torque is rated at Template:Convert and it offers 4 drive modes: “C” (Comfort), “S” (Sport), “S+” (Sport plus) and “M” (Manual) and boasts 0.1 second shifts in “M” and “S+” modes. MCT-equipped cars are also fitted with the new AMG Drive Unit as the central control unit for all driving dynamics functions and an innovative Race Start Function.

The driver can change gears either using the steering-wheel shift paddles or conventionally the selector lever. The new Race Start Function is a launch control system that enables maximum acceleration while ensuring optimum traction of the driven wheels.

Progress Gearset Concept

Main Objectives

The main objectives in replacing the previous 7G-Tronic model were to improve fuel consumption by adding gears and increasing the gear span, while at the same time reducing manufacturing costs.

The wide gear spanTemplate:Efn allows the engine speed level to be lowered (downspeeding), which is a decisive factor in improving energy efficiency and thus reducing fuel consumption by 6.5 %.[10] In addition, the lower engine speed level improves the noise-vibration-harshness comfort and the exterior noise is reduced by up to 4 dB(A).[1] A speed of 120 km/h is reached in the Mercedes-Benz E 350 BlueTEC in 9th gear at an engine speed of approx. 1350 rpm.[12] Unsurpassed ratio span among longitudinal automatic transmissions for passenger cars.Template:Efn

Template:Notelist

Extent

As the design of the predecessor was significantly more complex than that of the direct competitor 6HP and even the new 8HP model from ZF with one more gear, the specification sheet also stipulate that at least one shift element must be omitted. This was achieved thanks to high-speed computer-aided design and has resulted in a globally patented gearset concept that requires the same installation space as the previous model and is also Template:Convert lighter.[2] In the process, 85 billion gearset concepts were examined.[13] Additionally, the unit brings the ability to shift in a non-sequential manner – going from gear 9 to gear 4 in extreme situations simply by changing one shift element (actuating brake C and releasing brake A).

After the 5G- and 7G-Tronic, this transmission is the 3rd generation[3] in which in-line epicyclic gearing have been combined with parallel epicyclic gearing. The resulting progress is reflected in an even better ratio between the number of gears and the number of components used compared to all layouts previously used by Mercedes-Benz.

Innovation Strength
With
Asessment
Output:
Gear
Ratios
Innovation
ElasticityTemplate:Efn
Δ Output : Δ Input
Input: Main Components
Total Gearsets Brakes Clutches
W9A
Ref. Object
nO1
nO2
TopicTemplate:Efn nI=nG+
nB+nC
nG1
nG2
nB1
nB2
nC1
nC2
Δ Number nO1nO2 nI1nI2 nG1nG2 nB1nB2 nC1nC2
Relative Δ Δ Output
nO1nO2nO2
nO1nO2nO2:nI1nI2nI2
=nO1nO2nO2·nI2nI1nI2
Δ Input
nI1nI2nI2
nG1nG2nG2 nB1nB2nB2 nC1nC2nC2
W9A
W7ATemplate:Efn
9Template:Efn
7Template:Efn
ProgressTemplate:Efn 10
11[14]
4
4Template:Efn
3
4
3
3
Δ Number 2 -1 0 -1 0
Relative Δ Template:Round
27
Template:RoundTemplate:Efn
27:111=27·111=227
Template:Round
111
Template:Round
04
Template:Round
14
Template:Round
03
W9A
8HPTemplate:Efn
9Template:Efn
8Template:Efn
Current
Market PositionTemplate:Efn
10
9
4
4
3
2
3
3
Δ Number 1 1 0 1 0
Relative Δ Template:Round
18
Template:Font color Template:Round
19
Template:Round
04
Template:Round
12
Template:Round
03
W9A
3-SpeedTemplate:Efn
9Template:Efn
3Template:Efn
Historical
Market PositionTemplate:Efn
10
7
4
2
3
3
3
2
Δ Number 6 3 2 0 1
Relative Δ Template:Round
21
Template:RoundTemplate:Efn
21:37=21·73=143
Template:Round
37
Template:Round
11
Template:Round
03
Template:Round
12
Template:Notelist

Quality Gearset Concept

The ratios of the 9 gears are better distributed in all versions than in the direct competitors 8HP from ZF and much better than in the 10-speed transmissions from Ford/GM and Aisin/Toyota. The only noticeable weaknesses are the relatively small step between 5th and 6th gear and the too small one between 6th and 7th gear. These cannot be eliminated without affecting all other gears and thus impairing gear steps. On the other hand, this weaknesses are not overly significant.

All in all

  • the extra effort, reflected in the acceptable elasticity compared to the ZF 8HP is more than justified and
  • compared to the 10-speed gearboxes from Ford/GM and Aisin/Toyota, the absence of the 10th gear is more than compensated for by the significantly better distribution.
Gear Ratios
With Assessment Weight Planetary Gearset: TeethTemplate:Efn Count TotalTemplate:Efn
CenterTemplate:Efn
Avg.Template:Efn
Simpson SimpleTemplate:Efn
Model
Type
Version
First Delivery
with Con-
verter + Oil
S1Template:Efn
R1Template:Efn
S2Template:Efn
R2Template:Efn
S3Template:Efn
R3Template:Efn
S4Template:Efn
R4Template:Efn
Brakes
Clutches
Ratio
Span
Gear
StepTemplate:Efn
Gear
Ratio
R
iR
1
i1
2
i2
3
i3
4
i4
5
i5
6
i6
7
i7
8
i8
9
i9
StepTemplate:Efn iRi1Template:Efn i1i1 i1i2Template:Efn i2i3 i3i4 i4i5 i5i6 i6i7 i7i8 i8i9
Δ StepTemplate:EfnTemplate:Efn i1i2:i2i3 i2i3:i3i4 i3i4:i4i5 i4i5:i5i6 i5i6:i6i7 i6i7:i7i8 i7i8:i8i9
Shaft
Speed
i1iR i1i1 i1i2 i1i3 i1i4 i1i5 i1i6 i1i7 i1i8 i1i9
Δ Shaft
SpeedTemplate:Efn
0i1iR i1i10 i1i2i1i1 i1i3i1i2 i1i4i1i3 i1i5i1i4 i1i6i1i5 i1i7i1i6 i1i8i1i7 i1i9i1i8
Torque
RatioTemplate:Efn
T2;RT1;R T2;1T1;1 T2;2T1;2 T2;3T1;3 T2;4T1;4 T2;5T1;5 T2;6T1;6 T2;7T1;7 T2;8T1;8 T2;9T1;9
EfficiencyTemplate:Efn ηR η1 η2 η3 η4 η5 η6 η7 η8 η9
W9A ALL
725.0
Template:Convert[2]
2013Template:Efn
Template:Convert[9] 46
98
44
100
36
84
34
86
3
3
Template:Round
Template:Round
Template:RoundTemplate:Efn
Gear
Ratio
Template:Font color Template:Round
6,8351,242
Template:Round
103
Template:Round
12554
Template:Font color Template:Round
1,075888
Template:Font color Template:Font colorTemplate:EfnTemplate:Efn
58,78167,944
Template:Round
4360
Template:Round
52,67587,576
Step Template:Font color 1.0000 1.6510 1.4400 Template:Font color 1.3722 1.2106 Template:Font color 1.2072 1.1915
Δ StepTemplate:Efn 1.1465 1.0333 Template:Font colorTemplate:Efn 1.1335 1.0473 Template:Font colorTemplate:Efn 1.0131
Speed Template:Font color 1.0000 1.6510 2.3774 3.3130 4.5459 Template:Font color Template:Font color 7.6789 9.1495
Δ Speed Template:Font color 1.0000 0.6510 0.7264 0.9356 1.2329 Template:Font colorTemplate:Efn Template:Font colorTemplate:Efn 1.3178 1.4706
TorqueTemplate:Efn –4.6393 5.2806 3.2633 2.2450 1.6274 1.1957 1.0000 0.8578 0.7104 0.5902
EfficiencyTemplate:Efn 0.9407 0.9595 0.9790 0.9698 0.9797 0.9877 1.0000 0.9915 0.9913 0.9813
W9A ALL
725.0
Template:Convert[2]
2016Template:Efn
Template:Convert[9] 46
98
44
100
37
83
34
86
3
3
Template:Round
Template:Round
Template:RoundTemplate:Efn
Gear
Ratio
Template:Font color Template:Round
13,6702,553
Template:Round
12037
Template:Round
250111
Template:Font color Template:Round
1,075888
Template:Font color Template:Font color Template:Round
4360
Template:Round
52,67587,576
Step Template:Font color 1.0000 1.6510 1.4400 Template:Font color 1.3511 1.2106 Template:Font color 1.2072 1.1915
Δ StepTemplate:Efn 1.1465 1.0457 Template:Font colorTemplate:Efn 1.1160 1.0473 Template:Font colorTemplate:Efn 1.0131
Speed Template:Font color 1.0000 1.6510 2.3774 3.2737 4.4231 Template:Font color Template:Font color 7.4714 8.9022
Δ Speed Template:Font color 1.0000 0.6510 0.7264 0.8964 1.1493 Template:Font colorTemplate:Efn Template:Font colorTemplate:Efn 1.2822 1.4308
TorqueTemplate:Efn –4.5151 5.1392 3.1759 2.1849 1.6031 1.1957 1.0000 0.8578 0.7104 0.5902
EfficiencyTemplate:Efn 0.9410 0.9598 0.9793 0.9701 0.9802 0.9877 1.0000 0.9915 0.9913 0.9813
Jatco 9AT
JR913E
Template:Convert
2019Template:Efn
Template:Convert[7] 45
96
41
91
38
86
37
92
3
3
Template:Round
Template:Round
Template:RoundTemplate:Efn
Gear
Ratio
Template:Font color Template:Round
51,0269,405
Template:Round
6219
Template:Round
2,8211,254
Template:Font color Template:Round
8,3726,855
Template:Font color Template:Font color Template:Round
92129
Template:Round
66,976112,227
Step Template:Font color 1.0000 1.6626 1.4505 Template:Font color 1.3503 1.2213 Template:Font color 1.2085 1.1950
Δ StepTemplate:Efn 1.1462 1.0634 Template:Font colorTemplate:Efn 1.1056 1.0526 Template:Font colorTemplate:Efn 1.0113
Speed Template:Font color 1.0000 1.6626 2.4117 3.2899 4.4423 Template:Font color Template:Font color 7.6074 9.0910
Δ Speed Template:Font color 1.0000 0.6626 0.7491 0.8782 1.1525 Template:Font colorTemplate:Efn Template:Font colorTemplate:Efn 1.3124 1.4836
TorqueTemplate:Efn –4.5149 5.2061 3.1953 2.1818 1.6161 1.2055 1.0000 0.8544 0.7069 0.5855
EfficiencyTemplate:Efn 0.9408 0.9596 0.9792 0.9699 0.9800 0.9871 1.0000 0.9914 0.9912 0.9810
Ratio
R & Even
iR=R1R2(S3+R3)S1(S2+R2)S3 i2=S3+R3S3 S3(S4+R4)+R3S4S3(S4+R4)Template:Efn i6=11 i8=R4S4+R4
Ratio
Odd
(S1(S2+R2)+R1S2)(S3+R3)S1(S2+R2)S3 i3=R2(S3+R3)(S2+R2)S3 i5=R2R4R2R4S2S4 R4(S1(S2+R2)+R1S2)S1R4(S2+R2)+R1S2(S4+R4) R1R2R4S1S4(S2+R2)+R1R2(S4+R4)
Algebra And Actuated Shift ElementsTemplate:Efn
Brake ATemplate:Efn
Brake BTemplate:Efn (❶)Template:Efn
Brake CTemplate:Efn Template:Efn
Clutch DTemplate:Efn
Clutch ETemplate:Efn
Clutch FTemplate:Efn Template:Efn
Template:Notelist

Maintenance

Compared to the predecessor gearboxes NAG1 (5G-Tronic) and NAG2 (7G-Tronic), the NAG3 gearbox is much more highly integrated, meaning that repairs are only possible by replacing entire assemblies when servicing is required.[1] This applies, for example, to the oil filters permanently integrated in the plastic oil pan.[15] Another example is the fully integrated mechatronic module with sensors, control unit and electrohydraulic shift plate. This module must be replaced as a unit, even if, for example, only one sensor is defective.[15]

Nomogram

Planetary gearSet 1Planetary gearSet 2Planetary gearSet 3Planetary gearSet 4

▶️ Interactive Nomogram

This nomogram is a real geometric calculator exactly representing the rotational speeds of the transmission's 3x4 = 12 internal shafts for each of its 9 ratios (+ reverse), grouped according to their 4 permanent coupling on 3 joint ordinates and 5 independent ordinates. These ordinates are positioned on the abscissa in strict accordance with the proportions of the sun gears' teeth numbers relative to those of their rings. Consequently, the output ratios on the 3rd ordinate (carrier of the third planetary gearset) follows closely those of the actual transmission. This advantageous geometric construction sets us free from Robert Willis' famous and tedious formula,[16] because all calculations are exclusively determined by lengths ratios, respectively teeth numbers on the abscissa for the 4 epicyclic ratios, and of rotational speeds on the 3rd ordinate for the 10 gear ratios.

This nomogram reflects the version from 2013.

Legend

A: Brake (blocks S2 sun gear)
B: Brake (blocks R3 ring gear)
C: Brake (blocks C1 carrier gear)
D: Clutch (couples C3 carrier gear with R4 ring gear)
E: Clutch (couples C1 carrier gear with R2 ring gear)
F: Clutch (couples S1 sun gear with C1 carrier gear)

Applications

Mercedes models

Mercedes C-Class

Mercedes E-Class

Mercedes S-Class

Mercedes V-Class

Mercedes GLC-Class

Mercedes-Benz GLE-Class

  • 2016–2019 GLE (W166) (except 63 AMG & 350 models)
  • 2020–present GLE (W167) (except 63 models)

Mercedes-Benz GLS-Class

Mercedes-Benz SLK-Class

Mercedes-AMG models

Mercedes-AMG SL

Jatco Ltd model JR913E

Nissan

Infiniti

Aston Martin

See also

References

Template:Reflist

Template:Mercedes-Benz Corporation Template:Portal bar

  1. 1.0 1.1 1.2 1.3 1.4 1.5 Template:Cite web
  2. 2.0 2.1 2.2 2.3 2.4 Template:Cite web
  3. 3.0 3.1 3.2 Template:Cite web
  4. Template:Cite web
  5. Template:Cite web
  6. Template:Cite web
  7. 7.0 7.1 7.2 7.3 7.4 7.5 7.6 Template:Cite web
  8. Template:Cite web
  9. 9.0 9.1 9.2 9.3 9.4 9.5 9.6 9.7 9.8 Template:Cite web
  10. 10.0 10.1 10.2 10.3 Christoph Dörr · Henrik Kalczynski · Anton Rink · Marcus Sommer: Nine-Speed Automatic Transmission 9G-Tronic By Mercedes-Benz (english version), in: ATZ 116 (2014) · No. 1 · pp. 20–25 · Springer Vieweg · Wiesbaden
  11. Harald Naunheimer · Bernd Bertsche · Joachim Ryborz · Wolfgang Novak · Peter Fietkau: Fahrzeuggetriebe (in German) · Berlin/Heidelberg 2019 · pp. 571–572
  12. Template:Cite web
  13. Template:Cite web
  14. Template:Cite web
  15. 15.0 15.1 Cite error: Invalid <ref> tag; no text was provided for refs named System Description
  16. Template:Cite web