ZF 9HP transmission
9HP is the trademark name for the ZF Friedrichshafen 9-speed automatic transmission models (9-speed transmission with Hydraulic converter and Planetary gearsets) for transverse engine applications, designed by ZF's subsidiary in Saarbrücken and built in Gray Court, South Carolina.[1] It is used in front-wheel drive and all-wheel drive vehicles.
The 9HP is the world's first 9-speed automatic transmission for passenger cars. Land Rover and Jeep launched it at the 2013 Geneva Motor Show.[2] The 2014 Jeep Cherokee then was the first car with this transmission delivered to customers.
Key data
| Model | First Deliv- ery |
Gear | Total Span | Avg. Step |
Components | Nomenclature | |||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| R | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | Nomi- nal |
Effec- tive |
Cen- ter |
Total | per GearTemplate:Efn |
Gears Count |
Cou- pling |
Gear- sets |
Maximum Input Torque | |||
| 9HP 28 9HP 48 |
2013 | Template:Round | Template:Round | Template:Round | Template:Round | Template:Round | Template:Round | Template:Round | Template:Round | Template:Round | Template:Round | Template:Round | Template:Round | Template:Round | Template:Round | 4 Gearsets 3 Brakes 3 Clutches |
Template:Round | 9Template:Efn | HTemplate:Efn | PTemplate:Efn | Template:ConvertTemplate:Efn Template:ConvertTemplate:Efn Template:ConvertTemplate:Efn |
| Template:Notelist | |||||||||||||||||||||
History
Production of the 9HP started in 2013 at ZF's Gray Court facility in Laurens, South Carolina. 400,000 units are produced per year.[3]
Production of the 9HP for Fiat and Chrysler vehicles began in May 2013 at Indiana Transmission Plant I (ITPI), followed by Tipton Transmission Plant in Tipton County, Indiana in May 2014.[4]
Planetary gearset concept
Improved fuel economy
The main objective in replacing the predecessor model was to improve vehicle fuel economy with extra speeds and a wider gear span to allow the engine speed level to be lowered (downspeeding), which is a decisive factor in improving energy efficiency and thus reducing fuel consumption. In addition, the lower engine speed level improves the noise-vibration-harshness comfort and the exterior noise is reduced. ZF claims that it is able to save an average of 16% in fuel compared with current 6-speed automatic transmissions.[1]
Reduced manufacturing complexity
In order to avoid a further increase in manufacturing complexity while expanding the number of gear ratios, ZF switched from the conventional design method—in which the planetary gearset concept was limited to a purely serial or in-line power flow—to a more modern design method that utilizes a planetary gearset concept with combined parallel and serial power flow. This was only possible thanks to computer-aided design and has resulted in a globally patented gearset concept. The resulting progress is reflected in a better ratio of the number of gears to the number of components used compared to existing layouts. The 8HP has become the new reference standard (benchmark) for automatic transmissions.
Quality
The 9HP is only 0.24 inches (6 mm) longer than, and weighs 16.5 lbs (7.5 kg) less than, the outgoing six-speed transmission. The compact packaging is achieved by using a number of innovative design features: a new compact hydraulic vane-type pump, two patented dog clutches,[5] which replace bulkier conventional clutch packs, and a nested gear set.[2]
How it works
An animated drive line schematic & a rotational speeds nomogram
These ordinates are positioned on the abscissa in strict accordance with the proportions of the sun gears' teeth numbers relative to those of their rings. Consequently, the output ratios on the ordinate C4 (carrier of planetary gearset 4) follows closely to those of the actual transmission. Note that elements A and F are labelled swapped (cf. legend below).
Nomogram
▶️ Interactive nomogram Template:Webarchive
This interactive nomogram is a real geometric calculator exactly representing the rotational speeds of the transmission's 3x4 = 12 internal shafts for each of its 9 ratios (+ reverse), grouped according to their 5 permanent coupling on 4 joint ordinates and 3 independent ordinates. These ordinates are positioned on the abscissa in strict accordance with the proportions of the sun gears' teeth numbers relative to those of their rings. Consequently, the output ratios on the 6th ordinate (carrier of the fourth planetary gearset) follows closely those of the actual transmission. This advantageous geometric construction sets us free from Robert Willis' famous and tedious formula,[6] because all calculations are exclusively determined by lengths ratios, respectively teeth numbers on the abscissa for the 4 epicyclic ratios, and of rotational speeds on the 6th ordinate for the 10 gear ratios.
Legend
A: Dog brake (blocks S3 and S4)
C: Brake (blocks S1)
D: Brake (blocks R2)
B: Clutch (couples S1 with input shaft)
E: Clutch (couples C3 and R4 with input shaft)
F: Dog clutch (couples R1 and S2 with input shaft)
Technical imperfections
The transmission has been problematic, as customers of Jeep, Chrysler, and Acura models equipped with the transmission have experienced problems in their vehicles regarding slow shifting and noisy operation. ZF has said this is due to software problems, not mechanical issues.[7]
Chrysler issued Technical Service Bulletins (TSB) for the 2014 Jeep Cherokee to "fix rough and delayed gearshifts", and Acura has issued transmission-related recalls for the 2015 Acura TLX.[8][9]
Applications
| Make | Car ModelTemplate:Efn |
|---|---|
| Acura | Template:Div col |
| Alfa Romeo | Template:Div col
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| Chrysler | Template:Div col |
| Dodge | Template:Div col
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| FIAT | Template:Div col
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| MG | Template:Div col
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| Opel/Vauxhall | Template:Div col |
| Honda | Template:Div col |
| Infiniti | Template:Div col
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| Jeep | Template:Div col |
| Ram Trucks | Template:Div col
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| Land Rover | Template:Div col |
| Jaguar | Template:Div col |
| Nissan | Template:Div col
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| Template:Notelist | |
See also
References
- ↑ 1.0 1.1 Template:Cite web
- ↑ 2.0 2.1 2.2 Template:Cite web
- ↑ Template:Cite web
- ↑ Chrysler Group Dedicates New Plant and Launches Nine-Speed Production in Tipton, Ind.
- ↑ ZF’s 9-Speed 9HP Transmission Puts Dog Clutches On The Leash
- ↑ Template:Cite webTemplate:Dead link
- ↑ Template:Cite web
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