ZF 9HP transmission

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Template:Short description

Template:Infobox automobile

9HP is the trademark name for the ZF Friedrichshafen 9-speed automatic transmission models (9-speed transmission with Hydraulic converter and Planetary gearsets) for transverse engine applications, designed by ZF's subsidiary in Saarbrücken and built in Gray Court, South Carolina.[1] It is used in front-wheel drive and all-wheel drive vehicles.

The 9HP is the world's first 9-speed automatic transmission for passenger cars. Land Rover and Jeep launched it at the 2013 Geneva Motor Show.[2] The 2014 Jeep Cherokee then was the first car with this transmission delivered to customers.

Key data

Gear ratiosTemplate:Efn
Model First
Deliv-
ery
Gear Total Span Avg.
Step
Components Nomenclature
R 1 2 3 4 5 6 7 8 9 Nomi-
nal
Effec-
tive
Cen-
ter
Total per
GearTemplate:Efn
Gears
Count
Cou-
pling
Gear-
sets
Maximum Input Torque
9HP 28
9HP 48
2013 Template:Round Template:Round Template:Round Template:Round Template:Round Template:Round Template:Round Template:Round Template:Round Template:Round Template:Round Template:Round Template:Round Template:Round 4 Gearsets
3 Brakes
3 Clutches
Template:Round 9Template:Efn HTemplate:Efn PTemplate:Efn Template:ConvertTemplate:Efn
Template:ConvertTemplate:Efn
Template:ConvertTemplate:Efn
Template:Notelist

History

Production of the 9HP started in 2013 at ZF's Gray Court facility in Laurens, South Carolina. 400,000 units are produced per year.[3]

Production of the 9HP for Fiat and Chrysler vehicles began in May 2013 at Indiana Transmission Plant I (ITPI), followed by Tipton Transmission Plant in Tipton County, Indiana in May 2014.[4]

Planetary gearset concept

Improved fuel economy

The main objective in replacing the predecessor model was to improve vehicle fuel economy with extra speeds and a wider gear span to allow the engine speed level to be lowered (downspeeding), which is a decisive factor in improving energy efficiency and thus reducing fuel consumption. In addition, the lower engine speed level improves the noise-vibration-harshness comfort and the exterior noise is reduced. ZF claims that it is able to save an average of 16% in fuel compared with current 6-speed automatic transmissions.[1]

Reduced manufacturing complexity

In order to avoid a further increase in manufacturing complexity while expanding the number of gear ratios, ZF switched from the conventional design method—in which the planetary gearset concept was limited to a purely serial or in-line power flow—to a more modern design method that utilizes a planetary gearset concept with combined parallel and serial power flow. This was only possible thanks to computer-aided design and has resulted in a globally patented gearset concept. The resulting progress is reflected in a better ratio of the number of gears to the number of components used compared to existing layouts. The 8HP has become the new reference standard (benchmark) for automatic transmissions.

Planetary gearset concept: manufacturing complexityTemplate:Efn
With
Assessment
Output:
Gear
Ratios
Innovation
ElasticityTemplate:Efn
Δ Output : Δ Input
Input: Main Components
Total Gearsets Brakes Clutches
9HP
Ref. Object
nO1
nO2
TopicTemplate:Efn nI=nG+
nB+nC
nG1
nG2
nB1
nB2
nC1
nC2
Δ Number nO1−nO2 nI1−nI2 nG1−nG2 nB1−nB2 nC1−nC2
Relative Δ Δ Output
nO1−nO2nO2
nO1−nO2nO2:nI1−nI2nI2
=nO1−nO2nO2⋅nI2nI1−nI2
Δ Input
nI1−nI2nI2
nG1−nG2nG2 nB1−nB2nB2 nC1−nC2nC2
9HP
4HPTemplate:Efn
9Template:Efn
4Template:Efn
ProgressTemplate:Efn 10
7
4
2Template:Efn
3
2
3
3
Δ Number 5 3 2 1 0
Relative Δ Template:Round
54
Template:RoundTemplate:Efn
54:37=54⋅73=3512
Template:Round
37
Template:Round
22
Template:Round
12
Template:Round
03
9HP
AisinTemplate:Efn
9Template:Efn
4Template:Efn
ProgressTemplate:Efn 10
8
4
3Template:Efn
3
2
3
3
Δ Number 3 2 1 1 0
Relative Δ Template:Round
36
Template:RoundTemplate:Efn
36:28=12⋅41=21
Template:Round
28
Template:Round
13
Template:Round
−13
Template:Round
03
9HP
8HPTemplate:Efn
9Template:Efn
8Template:Efn
Current
Market PositionTemplate:Efn
10
9
4
4
3
2
3
3
Δ Number 1 1 0 1 0
Relative Δ Template:Round
18
Template:Font color Template:Round
19
Template:Round
04
Template:Round
12
Template:Round
03
W9A
3-SpeedTemplate:Efn
9Template:Efn
3Template:Efn
Historical
Market PositionTemplate:Efn
10
7
4
2
3
3
3
2
Δ Number 6 3 2 0 1
Relative Δ Template:Round
63
Template:RoundTemplate:Efn
63:37=21⋅73=143
Template:Round
37
Template:Round
11
Template:Round
03
Template:Round
12
Template:Notelist

Quality

The 9HP is only 0.24 inches (6 mm) longer than, and weighs 16.5 lbs (7.5 kg) less than, the outgoing six-speed transmission. The compact packaging is achieved by using a number of innovative design features: a new compact hydraulic vane-type pump, two patented dog clutches,[5] which replace bulkier conventional clutch packs, and a nested gear set.[2]

Planetary gearset concept: gear ratio qualityTemplate:Efn
In-Depth AnalysisTemplate:Efn
With Assessment
And Torque RatioTemplate:Efn
And Efficiency CalculationTemplate:Efn
Planetary Gearset: TeethTemplate:Efn Count Nomi-
nalTemplate:Efn
Effec-
tiveTemplate:Efn
Cen-
terTemplate:Efn
Avg.Template:Efn
Model
Type
Version
First Delivery · Weight
S4Template:Efn
R4Template:Efn
S3Template:Efn
R3Template:Efn
S2Template:Efn
R2Template:Efn
S1Template:Efn
R1Template:Efn
Brakes
Clutches
Ratio
Span
Gear
StepTemplate:Efn
Gear R 1 2 3 4 5 6 7 8 9
Gear
RatioTemplate:Efn
iRTemplate:Efn i1Template:Efn i2Template:Efn i3Template:Efn i4Template:Efn i5Template:Efn i6Template:Efn i7Template:Efn i8Template:Efn i9Template:Efn
StepTemplate:Efn −iRi1Template:Efn i1i1 i1i2Template:Efn i2i3 i3i4 i4i5 i5i6 i6i7 i7i8 i8i9
Δ StepTemplate:EfnTemplate:Efn i1i2:i2i3 i2i3:i3i4 i3i4:i4i5 i4i5:i5i6 i5i6:i6i7 i6i7:i7i8 i7i8:i8i9
Shaft
Speed
i1iR i1i1 i1i2 i1i3 i1i4 i1i5 i1i6 i1i7 i1i8 i1i9
Δ Shaft
SpeedTemplate:Efn
0−i1iR i1i1−0 i1i2−i1i1 i1i3−i1i2 i1i4−i1i3 i1i5−i1i4 i1i6−i1i5 i1i7−i1i6 i1i8−i1i7 i1i9−i1i8
Torque
RatioTemplate:Efn
μRTemplate:Efn μ1Template:Efn μ2Template:Efn μ3Template:Efn μ4Template:Efn μ5Template:Efn μ6Template:Efn μ7Template:Efn μ8Template:Efn μ9Template:Efn
Efficiency
ηnTemplate:Efn
μRiRTemplate:Efn μ1i1Template:Efn μ2i2Template:Efn μ3i3Template:Efn μ4i4Template:Efn μ5i5Template:Efn μ6i6Template:Efn μ7i7Template:Efn μ8i8Template:Efn μ9i9Template:Efn
9HP 28
9HP 48
280 NmTemplate:Efn · 2013 · Template:Convert
450 NmTemplate:Efn · 2013 · Template:Convert
480 NmTemplate:Efn · 2013 · Template:Convert
42
110
42
110
91Template:Efn
133
42
86
3Template:Efn
3Template:Efn
Template:Round
Template:Font color
Template:Round
Template:RoundTemplate:Efn
Gear R 1 2 3 4 5 6 7 8 9
Gear
RatioTemplate:Efn
Template:Font color Template:Round
184,83239,325
Template:Round
369,664130,075
Template:Round
5,7763,025
Template:Font color Template:Round
11
Template:Font color Template:Font color
Template:EfnTemplate:Efn
6,2728,967
Template:Font color
Template:Efn
76131
Template:Round
2,1764,541
Step Template:Font color 1.0000 1.6538 1.4884 Template:Font color 1.3818 1.2375 Template:Font color Template:Font color 1.2107
Δ StepTemplate:Efn 1.1112 1.0771 Template:Font colorTemplate:Efn 1.1167 1.0711 Template:Font colorTemplate:Efn Template:Font colorTemplate:Efn
Speed Template:Font color 1.0000 1.6538 2.4615 3.4014 4.7001 Template:Font color Template:Font color 8.1015 9.8085
Δ Speed Template:Font color 1.0000 0.6538 0.8077 0.9399 1.2987 Template:Font colorTemplate:Efn Template:Font colorTemplate:Efn 1.3818 1.7066
Torque
RatioTemplate:Efn
-3.5391
–3.4099
4.5931
4.5402
2.7922
2.7675
1.8884
1.8779
1.3742
1.3704
1.0000 0.8005
0.7966
0.6904
0.6857
0.5717
0.5673
0.4653
0.4582
Efficiency
ηnTemplate:Efn
0.9302
0.8962
0.9772
0.9660
0.9825
0.9738
0.9890
0.9835
0.9945
0.9917
1.0000 0.9906
0.9857
0.9870
0.9803
0.9854
0.9779
0.9710
0.9561
Actuated shift elementsTemplate:Efn
Brake ATemplate:Efn ❶ ❶ ❶ ❶ ❶
Brake CTemplate:Efn ❶ ❶ ❶
Brake DTemplate:Efn ❶ ❶ ❶ ❶ ❶
Clutch BTemplate:Efn ❶ ❶ ❶ ❶
Clutch ETemplate:Efn ❶ ❶ ❶ ❶ ❶ ❶
Clutch FTemplate:Efn ❶ ❶ ❶ ❶ ❶ ❶ ❶
Geometric ratios: speed conversion
Gear
RatioTemplate:Efn
R & 1
OrdinaryTemplate:Efn
Elementary
NotedTemplate:Efn
iR=(S1S2−R1R2)(S3+R3)(S4+R4)S1S2R3R4 i1=(S2+R2)(S3+R3)(S4+R4)S2R3R4
iR=(1−R1R2S1S2)(1+S3R3)(1+S4R4) i1=(1+R2S2)(1+S3R3)(1+S4R4)
Gear
RatioTemplate:Efn
2 & 3
OrdinaryTemplate:Efn
Elementary
NotedTemplate:Efn
i2=(S1+R1)(S3+R3)(S4+R4)R1R3R4 i3=(S3+R3)(S4+R4)R3R4
i2=(1+S1R1)(1+S3R3)(1+S4R4) i3=(1+S3R3)(1+S4R4)
Gear
RatioTemplate:Efn
5–7
OrdinaryTemplate:Efn
Elementary
NotedTemplate:Efn
i5=11 i6=S3(S1+R1)(S4+R4)S3(S1+R1)(S4+R4)+S1R3S4 i7=S3(S2+R2)(S4+R4)S3(S2+R2)(S4+R4)+R2R3S4
i6=11+R3S3(1+R1S1)(1+R4S4) i7=11+R3S3(1+S2R2)(1+R4S4)
Gear
RatioTemplate:Efn
4 & 8 & 9
OrdinaryTemplate:Efn
Elementary
NotedTemplate:Efn
i4=S4+R4R4 i8=S3(S4+R4)S4(S3+R3)+S3R4 i9=S3(R1R2−S1S2)(S4+R4)S3(R1R2−S1S2)(S4+R4)+R1R2R3S4
i4=1+S4R4 i8=11+R3S31+R4S4 i9=11+R3S3(1−S1S2R1R2)(1+R4S4)
Kinetic ratios: torque conversion
Torque
RatioTemplate:Efn
R & 1
μR=(1−R1R2S1S2η02)(1+S3R3η0)(1+S4R4η0) μ1=(1+R2S2η0)(1+S3R3η0)(1+S4R4η0)
Torque
RatioTemplate:Efn
2 & 3
μ2=(1+S1R1η0)(1+S3R3η0)(1+S4R4η0) μ3=(1+S3R3η0)(1+S4R4η0)
Torque
RatioTemplate:Efn
5–7
μ5=11 μ6=11+R3S3⋅1η0(1+R1S1η0)(1+R4S4η0) μ7=11+R3S3⋅1η0(1+S2R2η0)(1+R4S4η0)
Torque
RatioTemplate:Efn
4 & 8 & 9
μ4=1+S4R4η0 μ8=11+R3S3⋅1η01+R4S4η0 μ9=11+R3S3⋅1η0(1−S1S2R1R2⋅1η02)(1+R4S4η0)
Template:Notelist

How it works

An animated drive line schematic & a rotational speeds nomogram

These ordinates are positioned on the abscissa in strict accordance with the proportions of the sun gears' teeth numbers relative to those of their rings. Consequently, the output ratios on the ordinate C4 (carrier of planetary gearset 4) follows closely to those of the actual transmission. Note that elements A and F are labelled swapped (cf. legend below).

Nomogram

Template:Center

▶️ Interactive nomogram Template:Webarchive

This interactive nomogram is a real geometric calculator exactly representing the rotational speeds of the transmission's 3x4 = 12 internal shafts for each of its 9 ratios (+ reverse), grouped according to their 5 permanent coupling on 4 joint ordinates and 3 independent ordinates. These ordinates are positioned on the abscissa in strict accordance with the proportions of the sun gears' teeth numbers relative to those of their rings. Consequently, the output ratios on the 6th ordinate (carrier of the fourth planetary gearset) follows closely those of the actual transmission. This advantageous geometric construction sets us free from Robert Willis' famous and tedious formula,[6] because all calculations are exclusively determined by lengths ratios, respectively teeth numbers on the abscissa for the 4 epicyclic ratios, and of rotational speeds on the 6th ordinate for the 10 gear ratios.

Legend

A: Dog brake (blocks S3 and S4)
C: Brake (blocks S1)
D: Brake (blocks R2)
B: Clutch (couples S1 with input shaft)
E: Clutch (couples C3 and R4 with input shaft)
F: Dog clutch (couples R1 and S2 with input shaft)

Technical imperfections

The transmission has been problematic, as customers of Jeep, Chrysler, and Acura models equipped with the transmission have experienced problems in their vehicles regarding slow shifting and noisy operation. ZF has said this is due to software problems, not mechanical issues.[7]

Chrysler issued Technical Service Bulletins (TSB) for the 2014 Jeep Cherokee to "fix rough and delayed gearshifts", and Acura has issued transmission-related recalls for the 2015 Acura TLX.[8][9]

Applications

Variants and applications
Make Car ModelTemplate:Efn
Acura Template:Div col
  • TLX (2015–2020, V6 models)
  • MDX (2016–2020, non-hybrid models)

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Alfa Romeo Template:Div col

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Chrysler Template:Div col

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Dodge Template:Div col
  • Hornet (2023–2025, 2.0L turbo engine)

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FIAT Template:Div col

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MG Template:Div col

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Opel/Vauxhall Template:Div col

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Honda Template:Div col
  • CR-V[10] (2015–2022, diesel engine)
  • Pilot (2016–2020 optional, 2021–2022 standard on all trims)
  • Avancier/UR-V (2016–, 2.0L turbo engine)
  • Odyssey (2018–2019 standard, 10-speed automatic optional)
  • Passport (2019–2025)
  • Ridgeline (2020–)
  • Civic (2018–2022, diesel engine)

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Infiniti Template:Div col

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Jeep Template:Div col

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Ram Trucks Template:Div col

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Land Rover Template:Div col

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Jaguar Template:Div col

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Nissan Template:Div col

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Template:Notelist

See also

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References

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