GM 6L transmission

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Template:Short description Template:Infobox automobile

The 6L 50 (and similar 6L 45) is a 6-speed longitudinally-mounted automatic transmission produced by General Motors. It is very similar in design to the larger GM 6L 80 and 6L 90, and is produced at GM Powertrain plants in Toledo, Ohio; Silao, Guanajuato, Mexico; and by the independent Punch Powerglide company in Strasbourg, France.

This transmission features clutch to clutch shifting, eliminating the bands used on older transmission designs. The 6L 50 debuted for the 2007 model year on the V8-powered versions of the Cadillac STS sedan and Cadillac SRX crossover, and replaces the 5L40-E and 5L50 in GM's lineup. The 6L 45 version is used in certain BMW vehicles and the Cadillac ATS, as part of either rear-wheel drive and all-wheel drive powertrains.

The 6L 80 (and similar 6L 90) is a 6-speed automatic transmission built by General Motors at its Willow Run Transmission plant in Ypsilanti, MI. It was introduced in late 2005, and is very similar in design to the smaller 6L 45 and 6L 50, produced at GM Powertrain in Strasbourg, France.

It features clutch to clutch shifting, eliminating the one-way clutches used on older transmission designs. In February 2006 GM announced that it would invest $500 million to expand the Toledo Transmission plant in Toledo, Ohio to produce the 6L 80 in 2008. 6L 80 and 6L 90 are adaptable to rear-wheel drive and all-wheel drive applications.

Gear RatiosTemplate:Efn
Template:Diagonal split header R 1 2 3 4 5 6 Total
Span
Span
Center
Avg.
Step
Compo-
nents
6L 45 · 6L 50 Template:Round Template:Round Template:Round Template:Round Template:Round Template:Round Template:Round Template:Round Template:Round Template:Round 3 Gearsets
2 Brakes
3 Clutches
6L 80 · 6L 90 Template:Round Template:Round Template:Round Template:Round Template:Round Template:Round Template:Round Template:Round Template:Round Template:Round
ZF 6HP All · 2000Template:Efn Template:Round Template:Round Template:Round Template:Round Template:Round Template:Round Template:Round Template:Round Template:Round Template:Round
Template:Notelist

Specifications

Technical Data

Features
6L 45 · MYA
6L 50 · MYB
6L 80 · MYC
6L 90 · MYD
Input Capacity
Maximum engine power Template:Convert Template:Convert
Maximum gearbox torque Template:Convert
Template:Convert
Template:Convert
Template:Convert
Maximum shift speed 7,000/min 6,200/min
Vehicle
Maximum Validated Weight
Gross Vehicle Weight · GVW
Template:Convert
Template:Convert
Template:Convert
Maximum Validated Weight
Gross Curb
Vehicle Weight · GCVW
Template:Convert Template:Convert
Gearbox
7-position quadrant P · R · N · D · X · X · XTemplate:Efn
Case material Die cast aluminum
Shift pattern (2) 3-way on/off solenoids
Shift quality 5 variable bleed solenoid
Torque converter clutch Variable Bleed Solenoid ECCC
Converter size Template:Convert Template:Convert
Fluid type DEXRON VI
Fluid capacity 9.1 kg with 258 & 300 mm
Available Control Features
Shift Patterns Multiple (Selectable)
Driver Shift Control Tap Up · Tap Down
Shifting Enhanced Performance Algorithm Shifting (PAS)
Additional Modes Tow & Haul Mode (Selectable)
Engine Torque Management On All Shifts
Shift Control Altitude & Temperature Compensation
Adaptive Shift Time
Neutral Idle
Reverse Lockout
Automatic Grade Braking
Additional Features
Control OBDII · EOBD
Integral Electro/Hydraulic Controls Module (Tehcm)
Control Interface Protocol – GMLAN
The transmission control module (TCM)
is built into the solenoid pack/housing
Assembly sites GMPTTemplate:Efn Strasbourg · France
GMPTTemplate:Efn Toledo · Ohio · USA
GMPTTemplate:Efn Silao · Mexico
Template:Notelist

Progress Gearset Concept

Main Objectives

The main objective in replacing the predecessor model was to improve vehicle fuel economy with extra speeds and a wider gear span to allow the engine speed level to be lowered (downspeeding). The layout brings the ability to shift in a non-sequential manner – going from gear 6 to gear 2 in extreme situations simply by changing one shift element (actuating clutch E and releasing brake A).

Extent

In order to increase the number of ratios, ZF has abandoned the conventional design method of limiting themselves to pure in-line epicyclic gearing and extended it to a combination with parallel epicyclic gearing. This was only possible thanks to computer-aided design and has resulted in a globally patent for this gearset concept. The 6L is based on the 6HP from ZF, which was the first transmission designed according to this new paradigm. After gaining additional gear ratios only with additional components, this time the number of components has to decrease while the number of ratios still increase. The progress is reflected in a much better ratio of the number of gears to the number of components used compared to existing layouts.

Innovation Strength Analysis
With
Asessment
Output:
Gear
Ratios
Innovation
ElasticityTemplate:Efn
Δ Output : Δ Input
Input: Main Components
Total Gearsets Brakes Clutches
6L
Ref. Object
nO1
nO2
TopicTemplate:Efn nI=nG+
nB+nC
nG1
nG2
nB1
nB2
nC1
nC2
Δ Number nO1nO2 nI1nI2 nG1nG2 nB1nB2 nC1nC2
Relative Δ Δ Output
nO1nO2nO2
nO1nO2nO2:nI1nI2nI2
=nO1nO2nO2·nI2nI1nI2
Δ Input
nI1nI2nI2
nG1nG2nG2 nB1nB2nB2 nC1nC2nC2
6L
5L40-ETemplate:Efn
6Template:Efn
5Template:Efn
ProgressTemplate:Efn 8
9
3Template:Efn
3
2
3
3
3
Δ Number 1 -1 0 -1 0
Relative Δ Template:Round
15
Template:RoundTemplate:Efn
15:19=15·91=95
Template:Round
19
Template:Round
03
Template:Round
13
Template:Round
03
6L
3-SpeedTemplate:Efn
6Template:Efn
3Template:Efn
Market PositionTemplate:Efn 8
7
3Template:Efn
2
2
3
3
2
Δ Number 3 1 1 -1 1
Relative Δ Template:Round
11
Template:RoundTemplate:Efn
11:17=11·71=71
Template:Round
17
Template:Round
12
Template:Round
13
Template:Round
12
Template:Notelist

Quality Gearset Concept

The ratios of the 6 gears are nicely evenly distributed in all versions. Exceptions are the large step from 1st to 2nd gear and the almost geometric steps from 3rd to 4th to 5th gear. They cannot be eliminated without affecting all other gears. As the large step is shifted due to the large span to a lower speed range than with conventional gearboxes, it is less significant. As the gear steps are smaller overall due to the additional gear(s), the geometric gear steps are still smaller than the corresponding gear steps of conventional gearboxes. Overall, therefore, the weaknesses are not overly significant. As the selected gearset concept saves up to 2 components compared to 5-speed transmissions, the advantages clearly outweigh the disadvantages.

It has a torque converter lock-up for all 6 forward gears, which can be fully disengage when stationary, largely closing the fuel efficiency gap between vehicles with automatic and manual transmissions.

In a Lepelletier gearset,[1] a conventional planetary gearset and a composite Ravigneaux gearset are combined to reduce both the size and weight as well as the manufacturing costs. Like all transmissions realized with Lepelletier transmissions, the 6L also dispenses with the use of the direct gear ratio and is thus one of the very few automatic transmission concepts without such a ratio.

Gear Ratios
With AssessmentTemplate:EfnTemplate:Efn Planetary Gearset: TeethTemplate:Efn
Lepelletier Gear Mechanism
Count TotalTemplate:Efn
CenterTemplate:Efn
Avg.Template:Efn
Simple Ravigneaux
Model
Type
Version
First Delivery
S1Template:Efn
R1Template:Efn
S2Template:Efn
R2Template:Efn
S3Template:Efn
R3Template:Efn
Brakes
Clutches
Ratio
Span
Gear
StepTemplate:Efn
Gear
Ratio
R
iR
1
i1
2
i2
3
i3
4
i4
5
i5
6
i6
StepTemplate:Efn iRi1Template:Efn i1i1 i1i2Template:Efn i2i3 i3i4 i4i5 i5i6
Δ StepTemplate:EfnTemplate:Efn i1i2:i2i3 i2i3:i3i4 i3i4:i4i5 i4i5:i5i6
Shaft
Speed
i1iR i1i1 i1i2 i1i3 i1i4 i1i5 i1i6
Δ Shaft
SpeedTemplate:Efn
0i1iR i1i10 i1i2i1i1 i1i3i1i2 i1i4i1i3 i1i5i1i4 i1i6i1i5
6L 45 · MYA
6L 50 · MYB
Template:Convert
2005
49
89
37
47
47
97
2
3
Template:Round
Template:Round
Template:RoundTemplate:Efn
Gear
Ratio
Template:Font color Template:Round
13,3863,293
Template:Font color Template:Round
13889
Template:Font color Template:Round
13,38615,689
Template:Round
97144
Step Template:Font colorTemplate:Efn 1.0000 Template:Font colorTemplate:Efn 1.5293 Template:Font color 1.3557 1.2662
Step 2Template:Efn Template:Font colorTemplate:Efn 1.1408 Template:Font colorTemplate:Efn 1.0703
Speed Template:Font color 1.0000 1.7143 2.6216 Template:Font color 4.7643 6.0346
Δ Speed Template:Font color 1.0000 0.7143 0.9073 Template:Font colorTemplate:Efn 1.2499 1.2703
6L 80 · MYC
6L 90 · MYD
Template:Convert
Template:Convert
2005 (all)
50
94
35
46
46
92
2
3
Template:Round
Template:Round
Template:RoundTemplate:Efn
Gear
Ratio
Template:Font color Template:Round
6,6241,645
Template:Font color Template:Round
7247
Template:Font color Template:Round
144169
Template:Round
23
Step Template:Font colorTemplate:Efn 1.0000 Template:Font colorTemplate:Efn 1.5429 Template:Font color 1.3522 1.2781
Step 2Template:Efn Template:Font colorTemplate:Efn 1.1604 Template:Font colorTemplate:Efn 1.0580
Speed Template:Font color 1.0000 1.7037 2.6286 Template:Font color 4.7258 6.0401
Δ Speed Template:Font color 1.0000 0.7037 0.9249 Template:Font colorTemplate:Efn 1.2310 1.3143
ZF 6HP AllTemplate:Efn · 2000Template:Efn 37
71
31
38
38
85
2
3
Template:Round
Template:Round
Template:RoundTemplate:Efn
Gear
Ratio
Template:Font color Template:Round
9,1802,201
Template:Font color Template:Round
10871
Template:Font color Template:Round
4,5905,293
Template:Round
85123
Step Template:Font colorTemplate:Efn 1.0000 Template:Font color 1.5382 Template:Font color 1.3178 1.2549
Step 2Template:Efn 1.1589 1.1559 Template:Font colorTemplate:Efn 1.0502
Speed Template:Font color 1.0000 1.7826 2.7419 Template:Font color 4.8096 6.0354
Δ Speed Template:Font color 1.0000 0.7826 0.9593 Template:Font colorTemplate:Efn 1.1599 1.2258
Ratio
R & Even
R3(S1+R1)R1S3 R3(S1+R1)(S2+R2)R1S2(S3+R3) R2R3(S1+R1)R2R3(S1+R1)S1S2S3 R3S3+R3
Ratio
Odd
R2R3(S1+R1)R1S2S3 S1+R1R1 R3(S1+R1)R3(S1+R1)+S1S3
Algebra And Actuated Shift Elements
Brake ATemplate:Efn
Brake BTemplate:Efn
Clutch CTemplate:Efn
Clutch DTemplate:Efn
Clutch ETemplate:Efn
Template:Notelist

Applications

6L 45 · MYA

6L 50 · MYB

6L 80 · MYC

6L 90 · MYD

See also

References

Template:Reflist

Template:Powertrain